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5000 LPH Industrial RO Plant

5000 LPH Industrial RO Plant

Commercial/Industrial RO Plants are best suitable for normal drinking application to the specific usage, such as – Food Processing, Pharmaceuticals, Dialysis, Boiler Feeding, Beverages Effluent and Wastewater Purification, Fruit Syrup Production, Hydrogen Production and various other Commercial/Industrial usages
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Description

5000 lph TECHNICAL SPECIFICATIONS

 

Flow Rate :

Feed Water                 :             9000 Liter Per Hour

Treated Water             :             6000 Liter Per Hour

Reject Water               :             3000 Liter Per Hour

 

 

 1RAW WATER PUMP 
  Purpose To feed the Dual Media Filter at pressure more than 2.0 bar, which is min. operating pressure for filter.
  Specificationsa) MOC : CI
   b) Type : Horizontal Centrifugal
   c) Flow Rate  : 14400 liters per hour
   d) Head : 25 m
   e) Power Required: 3 HP
   f) Electrical : 440 V, Three phase , 50 hz
   g) Cycle : 2900 rpm
   h) Make : Kirlosker, CRI, Crompton Greaves.
   i) Quantity  : 1 No.
    
 2DUAL MEDIA FILTER 
  Purpose To remove the total suspended solids, dirt , iron and reduce silt density index which can foul the membranes
  SpecificationsVessel :
   a) Make : ADS Or Equilent

b) Material of Construction : FRP

c) Diameter : 30”

   d) Height : 72” mm
   e) Testing Pressure : 10 kg/cm2
   f) Opening : Top and Bottom
   g) Quantity : 1 No.
   Valve :
   a) Make : Initiative
   b) Material of Construction :
   c) Type : Multiport Single lever value
   d) Size : 1.5”  inches
   e) Maximum Flow Rate: 24000 LPH
   f) Working Pressure : 2-4 Bar
   g) Working  :  Down-Flow
   Media :
    Mixed bed sand media consisting of the following
   i) Gravel   ii) Pebbles  iii) Quartz Sand  iv) Anthracite
   Average Porosity  50 micron particulate size
   Bed depth  : 600 mm
   Pipelines & Accessories:
    Pipe of PVC 10 Bar tested pressure
    
 3ACTIVTED CARBON FILTER 
  Purpose To remove the total color, smell, odor, from the water.
  SpecificationsVessel:
   a) Make: ADS Or Equilent

b) Material of Construction: FRP

c) Diameter: 30”

   d) Height: 72” mm
   e) Testing Pressure: 10 kg/cm2
   f) Opening: Top & Bottom
   g) Quantity: 1 No.
   Valve:
   a) Make: Initiative
   b) Material of Construction: Noryl
   c) Type: Multiport Single lever value
   d) Size: 1.5 inches
   e) Maximum Flow Rate: 24000 LPH
   f) Working Pressure: 2-4 Bar
   g) Working:  Down-Flow
   Media:
    Mixed bed sand media consisting of the following
   i) Gravel   ii) Pebbles  iii) Carbon
   Average Porosity 50 micron particulate size
   Bed depth: 600 mm
   Pipelines & Accessories:
   Pipe of PVC 10 Bar tested pressure
 4 

DOSING SYSTEM

 
  PurposeTo dose Antiscalant chemical to protect the scaling formation on RO membranes.
  Specificationsa) MOC : PP ( Edose)
   b) Capacity : 6 LPH
   c) Pressure : 7 Bar
   d) Qty. : 1 No.
    
    
 5MICRON FILTER 
  PurposeTo remove the fine particles up to 05 microns and reduce silt density index levels to acceptable level.
  SpecificationsCartridge Filter & Housing
   Housing  :
   a) Make: Flowtec
   b) MOC of Housing: PP
   c) Length : 20”
   d) Diameter: 5.5”
   e) Quantity : 4 no.
   Cartridge :
   f) Make : Flowtec
   g) Cartridge MOC : Polypropylene
   h) Length:  20”
   i)  Diameter : 4.0”
   j) Quantity: 4 no.
   k) Micron rating : 05 micron
    
 6HIGH PRESSURE PUMP 
  Purpose To feed the Reverse Osmosis Membrane at pressure more than the osmotic pressure taking into consideration flux rate, flow and recovery.
  Specificationsa) MOC : Stainless Steel
   b) Type : Vertical Multistage
   c) Flow Rate  : 10500 liters per hour
   d) Head : 120 mwc
   e) Power Required : 5 HP
   f) Electrical : 440 V, three phase , 50 hz
   g) Cycle : 2900 rpm
   h) Make CRI or Lubi
 7RO MEMBRANE 
  Purpose To remove the major part of TDS upto 98% by Reverse Osmosis Membranes arranged and designed to give adequate flow and recovery.
  Specificationsa) Type : Spiral Wounded
   b) Diameter of Membrane : 8.0 inch
   c) Length of Membranes : 1 Mt.
   d) No. of Membranes : 5
   e) Recovery per Membrane : 10-15%
   f) Salt Rejection per Membrane  :  98-99%
   g) Make of Membranes :  Toray or Equilent
   h) System Recovery : 45 -55 %
    
 8RO PRESSURE TUBE 
  Purpose To pack Reverse Osmosis Membranes and operate at high pressure up to 300 psi
  Specificationsa) MOC : FRP Composite
   b) Diameter of Pressure Vessel : 8.2 inch
   c) Length of Pressure Vessel :  120”
   d) No. Pressure Vessels : 2
   e) No. of Membrane per Vessel :   2 and 3
   f) Make : Seaflo, Shark or Equilent
   g) Position : Horizontal, Series
   h) Arrays  : 2 No.
    
    
    
 9ELECTRICAL PANAL 
  PurposeA control panel is provided as a safety measure for the pumps & other electrical items.
  Specificationsa) Complete Starters, Overload relays, and single-phase preventor for Pump.
   b) Voltmeter, Ammeter, MCB’s, indicating lights
   c) Push Buttons
    
    
 10INSTRUMENTATION 
  Purpose a) Flow Meter : To measure the online flow of water
   b) Low Pressure Switch  : To protect RO pump from dry running
   c) High Pressure Switch  : To protect RO pump from back pressure
   d)  Pressure Gauges  :  For calculate ^P for each unit in RO system
  SpecificationsRota Meter :
   Quantity   :   2 Nos.( permeate & reject line)
   Range  : 1.0 cu.m. per hour
   Make  :   Flowtec
   Pressure Switch :
   Quantity   :   2 No.(Low & High)
   Range  : 0-450 psi
   Make  :  Indfos, India
   Pressure Gauges  :
   Quantity  :  6 No.
  Range :  0 – 7 bar
  Dail Size  :  6  inches
  Type  :  Bourdon
  Make  : Seaflo
   
 

11

 

PLUMBING & FITTINGS

 
  a) Valves, pipelines RO module is in upvc,
  c) The System will be on common SS base frame

 

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