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5000 LPH Industrial RO Plant

Commercial/Industrial RO Plants are best suitable for normal drinking application to the specific usage, such as – Food Processing, Pharmaceuticals, Dialysis, Boiler Feeding, Beverages Effluent and Wastewater Purification, Fruit Syrup Production, Hydrogen Production and various other Commercial/Industrial usages
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Description

5000 lph TECHNICAL SPECIFICATIONS

 

Flow Rate :

Feed Water                 :             9000 Liter Per Hour

Treated Water             :             6000 Liter Per Hour

Reject Water               :             3000 Liter Per Hour

 

 

  1 RAW WATER PUMP  
    Purpose To feed the Dual Media Filter at pressure more than 2.0 bar, which is min. operating pressure for filter.
    Specifications a) MOC : CI
      b) Type : Horizontal Centrifugal
      c) Flow Rate  : 14400 liters per hour
      d) Head : 25 m
      e) Power Required: 3 HP
      f) Electrical : 440 V, Three phase , 50 hz
      g) Cycle : 2900 rpm
      h) Make : Kirlosker, CRI, Crompton Greaves.
      i) Quantity  : 1 No.
       
  2 DUAL MEDIA FILTER  
    Purpose To remove the total suspended solids, dirt , iron and reduce silt density index which can foul the membranes
    Specifications Vessel :
      a) Make : ADS Or Equilent

b) Material of Construction : FRP

c) Diameter : 30”

      d) Height : 72” mm
      e) Testing Pressure : 10 kg/cm2
      f) Opening : Top and Bottom
      g) Quantity : 1 No.
      Valve :
      a) Make : Initiative
      b) Material of Construction :
      c) Type : Multiport Single lever value
      d) Size : 1.5”  inches
      e) Maximum Flow Rate: 24000 LPH
      f) Working Pressure : 2-4 Bar
      g) Working  :  Down-Flow
      Media :
       Mixed bed sand media consisting of the following
      i) Gravel   ii) Pebbles  iii) Quartz Sand  iv) Anthracite
      Average Porosity  50 micron particulate size
      Bed depth  : 600 mm
      Pipelines & Accessories:
       Pipe of PVC 10 Bar tested pressure
       
  3 ACTIVTED CARBON FILTER  
    Purpose To remove the total color, smell, odor, from the water.
    Specifications Vessel:
      a) Make: ADS Or Equilent

b) Material of Construction: FRP

c) Diameter: 30”

      d) Height: 72” mm
      e) Testing Pressure: 10 kg/cm2
      f) Opening: Top & Bottom
      g) Quantity: 1 No.
      Valve:
      a) Make: Initiative
      b) Material of Construction: Noryl
      c) Type: Multiport Single lever value
      d) Size: 1.5 inches
      e) Maximum Flow Rate: 24000 LPH
      f) Working Pressure: 2-4 Bar
      g) Working:  Down-Flow
      Media:
       Mixed bed sand media consisting of the following
      i) Gravel   ii) Pebbles  iii) Carbon
      Average Porosity 50 micron particulate size
      Bed depth: 600 mm
      Pipelines & Accessories:
      Pipe of PVC 10 Bar tested pressure
  4  

DOSING SYSTEM

 
    Purpose To dose Antiscalant chemical to protect the scaling formation on RO membranes.
    Specifications a) MOC : PP ( Edose)
      b) Capacity : 6 LPH
      c) Pressure : 7 Bar
      d) Qty. : 1 No.
       
       
  5 MICRON FILTER  
    Purpose To remove the fine particles up to 05 microns and reduce silt density index levels to acceptable level.
    Specifications Cartridge Filter & Housing
      Housing  :
      a) Make: Flowtec
      b) MOC of Housing: PP
      c) Length : 20”
      d) Diameter: 5.5”
      e) Quantity : 4 no.
      Cartridge :
      f) Make : Flowtec
      g) Cartridge MOC : Polypropylene
      h) Length:  20”
      i)  Diameter : 4.0”
      j) Quantity: 4 no.
      k) Micron rating : 05 micron
       
  6 HIGH PRESSURE PUMP  
    Purpose To feed the Reverse Osmosis Membrane at pressure more than the osmotic pressure taking into consideration flux rate, flow and recovery.
    Specifications a) MOC : Stainless Steel
      b) Type : Vertical Multistage
      c) Flow Rate  : 10500 liters per hour
      d) Head : 120 mwc
      e) Power Required : 5 HP
      f) Electrical : 440 V, three phase , 50 hz
      g) Cycle : 2900 rpm
      h) Make CRI or Lubi
  7 RO MEMBRANE  
    Purpose To remove the major part of TDS upto 98% by Reverse Osmosis Membranes arranged and designed to give adequate flow and recovery.
    Specifications a) Type : Spiral Wounded
      b) Diameter of Membrane : 8.0 inch
      c) Length of Membranes : 1 Mt.
      d) No. of Membranes : 5
      e) Recovery per Membrane : 10-15%
      f) Salt Rejection per Membrane  :  98-99%
      g) Make of Membranes :  Toray or Equilent
      h) System Recovery : 45 -55 %
       
  8 RO PRESSURE TUBE  
    Purpose To pack Reverse Osmosis Membranes and operate at high pressure up to 300 psi
    Specifications a) MOC : FRP Composite
      b) Diameter of Pressure Vessel : 8.2 inch
      c) Length of Pressure Vessel :  120”
      d) No. Pressure Vessels : 2
      e) No. of Membrane per Vessel :   2 and 3
      f) Make : Seaflo, Shark or Equilent
      g) Position : Horizontal, Series
      h) Arrays  : 2 No.
       
       
       
  9 ELECTRICAL PANAL  
    Purpose A control panel is provided as a safety measure for the pumps & other electrical items.
    Specifications a) Complete Starters, Overload relays, and single-phase preventor for Pump.
      b) Voltmeter, Ammeter, MCB’s, indicating lights
      c) Push Buttons
       
       
  10 INSTRUMENTATION  
    Purpose a) Flow Meter : To measure the online flow of water
      b) Low Pressure Switch  : To protect RO pump from dry running
      c) High Pressure Switch  : To protect RO pump from back pressure
      d)  Pressure Gauges  :  For calculate ^P for each unit in RO system
    Specifications Rota Meter :
      Quantity   :   2 Nos.( permeate & reject line)
      Range  : 1.0 cu.m. per hour
      Make  :   Flowtec
      Pressure Switch :
      Quantity   :   2 No.(Low & High)
      Range  : 0-450 psi
      Make  :  Indfos, India
      Pressure Gauges  :
      Quantity  :  6 No.
    Range :  0 – 7 bar
    Dail Size  :  6  inches
    Type  :  Bourdon
    Make  : Seaflo
     
 

11

 

PLUMBING & FITTINGS

 
    a) Valves, pipelines RO module is in upvc,
    c) The System will be on common SS base frame

 

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